Crane workshop emergency response plan for dangerous accidents
Publication Time:
2021-07-22
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I. Crane Distribution and Overview 1 1. Crane Distribution Diagram: 1 2. Basic Overview: 2 II. Purpose of Compilation 2 III. Basis for Compilation 2 IV. Scope of Application 2 V. Working Principles 3 VI. Emergency Rescue Organization and Responsibilities 3 1. Emergency Rescue Organization 3 2. Emergency Rescue Post Responsibilities 5 VII. Emergency Rescue Resources 7 1. Emergency Personnel 7 2. Emergency Equipment 7 3. Emergency Funds and Material Supply 7 VIII. Emergency Measures 8 1. When the ladle is lifted to or from the furnace, it is found that the crane hook is not hooked into the ladle lug. 8 2. The crane main hook wire rope comes out of the groove during iron tapping. 8 3. During the operation of the crane lifting the ladle or during iron tapping, it is found that the main/auxiliary hook wire ropes are broken or the crane hook plates are severely damaged. 9 4. During the operation of the crane lifting the ladle and tapping iron, the ladle is pierced. 10 5. During the operation of the crane lifting the ladle, the main hook suddenly slips. 11 6. Top collision occurs when the crane main hook rises. 11 7. Sudden power failure during crane operation. 12 8. Electrical fire in the crane. 13 9. When the cranes in each span of the continuous casting lift heavy objects, the wire rope buckle comes off the hook or breaks. 14 10. Steel ladle piercing accident: 15 11. The hoisting brake suddenly fails when the crane lifts a heavy object at a high altitude. 15 12. Large splashing or bursting occurs in the converter when adding scrap steel or tapping iron. 16 13. Emergency treatment plan for electric shock accidents of crane operators. 16 IX. Hazard Identification and Disaster Consequence Prediction 18 1. Crane Hazard Analysis and Identification 18 2. Disaster Consequence Prediction in Case of Accidents 19 X. Warning and Prevention Mechanisms 20 1. Warning Mechanism 20 2. Daily Monitoring Measures for Key Equipment 20 3. Measures for Handling Accident Hazards 20 4. Procedures for Handling Situations Where the Situation Develops Beyond Control. 20 XI. Emergency Response 21 1. Internal Reporting Procedures After an Accident 21 2. Emergency Handling of Dangerous Conditions in Cranes 21 3. Accident Confirmation, Analysis and Rescue Procedures 23 4. External Reporting Procedures for Accidents 24 5. Accident Monitoring Measures 24 6. Principles, Measures and Activation Conditions for Personnel Evacuation and Relocation 24 7. Security Requirements at the Accident Site 25 8. Preparations and Regulations for Protecting the Safety of Emergency Rescue Personnel 25 XII. Accident Investigation and Site Restoration 26 1. Accident Investigation 26 2. Site Restoration 29 XIII. Training and Drills 29 1. Emergency Rescue Training 29 2. Drills (Exercises) 29 Appendix A: Analysis of Mechanical Failures and Their Causes in Cranes 30 Appendix B: Analysis of Electrical Equipment Failures and Their Causes in Cranes 31 Appendix C: Main Instruments and Equipment for Inspection and Testing of Lifting Machinery 32 Appendix D: Hazard Identification and Risk Control Measures for Cranes 35 Appendix E: Measures for Handling Accident Hazards in Cranes 37 Crane Workshop Dangerous Accident Emergency Plan In view of the current specific situation of the crane system, to ensure that various potential accident hazards and risk factors are effectively controlled. I. Crane Distribution and Overview 1. Crane Distribution Diagram: 2. Basic Overview: Existing cranes, single-beam cantilever cranes, electric hoists. Inside the main plant, (including: , ,...). Outside, (including: ). II. Purpose of Compilation To promote employees' ability to respond to crane accidents, timely control and eliminate the hazards of accidents, minimize the casualties and property losses caused by accidents, put safety first, prevention first, prevent the expansion of accidents, and in the event of an emergency rescue, conduct organized emergency rescue, protect the safety and health of employees, minimize the loss of accidents and the harm of accidents to society, and maintain public safety and social stability. III. Basis for Compilation This plan is formulated in accordance with the
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