Dongguan Taide Huafu Crane Equipment Co., Ltd.

1. The distribution and general situation of cranes 1 1. The distribution of cranes: 1 2. Basic overview: 2 2. Compilation purpose 2 3. Compilation basis 2 4. Scope of application 2 5. Working principles 3 6. Emergency rescue organization and responsibilities 3 1. Emergency rescue organization 3 2. Responsibilities of emergency rescue posts 5 7. Emergency rescue resources 7 1. Emergency personnel 7 2. Emergency equipment 7 3. Emergency funds and material supply 7 8. Emergency measures 8 1. The ladle is hoisted to Before and after the furnace, it was found that the gantry hook was not hung into the trunnion of the iron ladle 8 2. The main hook wire rope of the crane was out of the groove during iron exchange 8 3. The main and auxiliary hook wire ropes or the gantry hook were found to be broken during the operation of the crane crane or the iron ladle. Severe damage to the hook piece, etc. 9 4. During the operation of the crane crane ladle and the molten iron, the ladle is worn through 10 5. During the operation of the crane crane ladle, the main hook suddenly drops 11 6. Occurs when the crane’s main hook rises Rushing to the top 11 7. The crane was suddenly powered off during operation 12 8. The crane’s electrical fires 13 9. The wire rope buckle was unhooked or broken when lifting heavy objects on the continuous casting cranes 14 10. The ladle piercing accident: 15 11. The operation where the hoisting brake suddenly fails when the crane is hoisting heavy objects at high altitude 15 12. When adding scrap or ironing, the converter has a large blowout or bursting operation 16 13. The first aid plan for electric shock accidents of the crane driver 16 IX. Hazard identification and disaster consequence prediction 18 1. Crane hazard analysis and identification 18 2. Disaster consequence prediction of accidents 19 10. Early warning and prevention mechanism 20 1. Early warning mechanism 20 2?, daily monitoring measures for key equipment 20 3?, hidden dangers of accidents The handling measures 20 4?, the handling procedures when the development of the situation exceeds the control capacity. 20 XI. Emergency response 21 1. Internal reporting procedures after an accident 21 2. Emergency handling when cranes occur in a dangerous state 21 3. Accident confirmation, analysis and rescue procedures 23 4. Accident external reporting procedures 24 5. Accident monitoring Measures 24 6. Personnel evacuation and placement principles, measures and starting conditions 24 7. Vigilance requirements at the accident site 25 8. Preparations and regulations to protect the safety of emergency rescue personnel 25 12. Accident investigation and on-site recovery 26 1. Accident investigation 26 2 1. On-site recovery 29 13. Training and drill 29 1. Emergency rescue training 29 2. Exercise (drill) 29 Appendix A: Crane mechanical part failure and its cause analysis 30 Appendix B: Crane electrical equipment failure and its cause Analysis? 31 Appendix C? Main instruments and equipment for inspection and testing of hoisting machinery 32 Appendix D: Crane hazard identification and risk control measures 35 Appendix E: Handling measures for hidden dangers of crane accidents 37 Emergency plan for dangerous accidents in crane workshop Based on the current specific conditions of the crane system, in order to ensure that the various potential accidents and risk factors that may occur are effectively controlled. 1. The distribution and general situation of the crane 1. The distribution map of the crane: 2. Basic overview: Existing cranes, single-beam cantilever cranes, and electric hoists. The interior of the main factory building, (including: department, department, ...). The peripheral department, (including: ). 2. The purpose of the preparation is to promote employees to improve their ability to respond to crane accidents, to control and eliminate the hazards of accidents in a timely manner, to minimize the casualties and property losses caused by accidents, to achieve safety first, prevention first, and prevent the expansion of accidents. In accident emergency assistance, we should organize emergency assistance to protect the safety and health of employees, minimize accident losses and the harm to society caused by accidents, and maintain the safety of people's lives and social stability. 3. The preparation basis is based on the "Special Equipment Safety Supervision Regulations", "Crane Safety Supervision Regulations", "Major Hazard Source Identification", "Emergency Response Law of the People's Republic of China" and "Opinions of the State Council on Comprehensively Strengthening Emergency Management Work", etc. Laws, regulations, standards and related regulations shall formulate this plan. 4. Scope of application This plan applies to the special emergency rescue of XXXXXXXX company cranes. 5. Working principles 1. People-oriented, safety first. Always put the protection of the lives of the people in the first place, earnestly do a good job in acciden

The installation team of hoisting machinery can choose manufacturers with installation qualifications to form a one-stop service mode of manufacturing, installation and commissioning. In addition, the selected installation unit must be a professional team with the "Special Equipment Installation (Maintenance) Safety Approval Certificate" issued by the provincial quality and technical supervision department, and have the installation qualification to install the corresponding lifting capacity. After the installation unit is determined, it should assist the installation unit to handle the special equipment start report before installation, and check whether the installation team’s construction organization plan, installation equipment, installation procedures, technical requirements, concealed project acceptance records during the installation process, and self-inspection reports meet the requirements. . After the installation is completed, the installation unit shall be supervised to conduct a comprehensive self-inspection, operation test, and load test. After confirming that the self-inspection is qualified, apply to a special equipment inspection agency for installation acceptance. It can be put into use only after passing the inspection and obtaining the "Safety Use Permit". After the acceptance is passed, the user should archive the relevant technical data such as the crane's random technical data, installation data and inspection report. In the future, periodic inspections, overhauls, transformations, accident records and other data that occurred in the future are also stored in the safety technical file of the lifting machinery.

Crane usually refers to a single-beam bridge crane, the English name is Single-beam Crane. The main beams of single-beam crane bridges mostly use I-shaped steel or a combined section of steel and steel plates. Lifting trolleys are often assembled by chain hoists, electric hoists, or hoists as parts of the lifting mechanism. To Application scope Cranes are widely used in workshops, warehouses, stock yards, etc. in machinery manufacturing workshops, metallurgical workshops, petroleum, petrochemical, ports, railways, civil aviation, power stations, papermaking, building materials, electronics and other industries. It has the advantages of compact size, low building clearance, light weight, and small wheel pressure. To Model classification The main models of electric single beam are LDA electric single beam crane, LD electric single beam crane, HD electric single beam crane, LX electric single beam suspension crane, SDXQ manual single beam suspension crane and single beam grab crane. To Operating procedures a. Before a single-beam bridge crane with a cab, the driver takes over and starts to drive, the hooks, wire ropes, safety devices and other components should be inspected according to the requirements of the spot inspection card, and abnormal conditions should be eliminated if they are found. To b. For ground-operated single-beam bridge cranes, each shift should have a special person responsible for inspection according to the requirements of the check card, and abnormal conditions should be eliminated if they are found. To c. The operator must confirm that there is no one on the platform or track before turning on the main power supply. When the power circuit breaker is locked or there is a notice board, the main power supply can be turned on only after the original person concerned removes it.